Digital twins are digital replicas of physical structures, buildings or assemblies, integrating various inbuilt sub-structures, systems and devices. Comprehensive digital twins of building projects are generated to simulate their coordinated functionality and utility in real time to gain valuable insights into their performance and profitability before construction. They are developed using multiple technologies such as virtual and augmented reality as well as 3D graphics and BIM modeling. Digital replicas enable expedition and automation of project design, production, construction and operation as well as provide essential support for prefabrication of components or assemblies. Smart components such as sensors attached to the actual physical structure or object gather comprehensive real-time data such as physical & geospatial parameters, manufacturing data and operational data. This set of data is then transmitted to the digital twin for real-time monitoring.

Digital Twin Model by Advenser

This technology has immense application in the file of construction, manufacturing, engineering and retail industry. Advenser aids organizations to reap the benefits of digital twin technology by providing support services for virtual design, manufacturing and construction. Generation of accurate intelligent model of the physical object or building is pivotal to precise and meticulous performance monitoring, real-time updates and predictive capabilities.

Construction Industry

Digital Twin technology for construction industry involves creation of virtual replicas of physical buildings, facilities, systems, processes, people and devices for improving holistic performance, productivity and profitability. It helps construction and contracting companies understand, evaluate and optimize the performance of a building in real-time before construction. Spanning over the entire project life cycle, provides a better way for optimizing design, prefabrication, logistics and construction processes. Real-time updates and monitoring offer valuable insights about the performance, operation and profitability of a project before and after construction, and enables quality and cost optimization.

Applications in the Construction Site : 

  Automated Progress Tracking

It is crucial to track site work progress in order to make sure that construction is consistent with the design drawings and specifications. Progress monitoring verifies that the completed work is consistent with plans and specifications. Digital twin automates the whole process of progress tracking and identifying issues and inconsistencies eliminating the need for As-built 3D scanning or mark-ups. Progress model and design model are constantly synced in real time allowing Project Heads to monitor site progress continuously. They can also take steps towards preventing similar mistakes from occurring in the future and make necessary adjustments in delivery schedule and budgeting.

   Resource Planning & Management

Utilization of digital twin technology enables optimum utilization of resources at all stages of construction overcoming the frequently occurring problem of over-allocation and wastage. Discrepancies between labor cost and budget are predicted in advance so that necessary corrections can done at an early stage.

   Site Risk Identification

Digital twin simulation has the capability to predict and thereby prevent risky situations and hazardous spots in the construction site. It can also prevent site accidents by predicting anticipated failures or break down of systems such as electrical power or HVAC issues can eliminate wastage of time and cost.

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Digital twins are set to transform the manufacturing and production industry by improving productivity, lowering the operational costs through improvement of productivity and extending the life of equipment and assets. Virtual 3D designing helps engineers test and validate the feasibility of a new product prior to launch, and optimize it for various design permutations and parameters. Application of digital twin technology in manufacturing paves way for automated and streamlined production, maintenance, logistics and supply chain management. Reduced production time, improved product quality, extended equipment life and predictive maintenance are the huge payoffs for implementing smart manufacturing with the help of digital twin mechanism.

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Digital models of vehicles are utilized in the automotive industry to optimize their design and performance, early in their life cycle. The 3D data embedded in a product model can used to optimize its design by tweaking its performance parameters. They collect the geospatial, behavioral and operational data of the vehicle for real-time performance evaluation and problem identification before production and assembly of component parts.

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In retail industry, digital twins are utilized to understand, evaluate & refine product information during its entire life cycles. The digital model of a product keeps evolving & getting updated with performance data and insights throughout its assembly, production, transit and sales phases. Digital twins developed in retail are more data driven and offer better means to track and trace products by enabling smart collaboration with logistic companies and supply-chain managers anywhere in the world. It provides distributors, retail shops and even end consumers an access to comprehensive product information and keep track of product status in real time.

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Supply Chain

Digital twin of a supply chain is essentially a simulated and detailed virtual model of an actual supply chain that which predicts and optimizes process efficiency. It also enables the options for remote control and monitoring of global supply chain networks. Intelligent data and interactive communication make supply chains more streamlined, agile and smarter. Smart supply chains have the capability to sense, analyse and predict consumer behavior.

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